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1. Introduction to Metrology
1.1 Definition of metrology, objectives of metrology.
1.2 Categories of metrology, Scientific metrology, Industrial metrology, Legal metrology.
1.3 Need of inspection, Precision, Accuracy ,Sensitivity, Readability, Calibration, Traceability, Reproducibility.
1.4(a) Sources of errors,
1.4(b) Factors affecting accuracy.
1.5(a) Selection of instrument,
1.5(b) Precautions while using an instruments for getting higher precision and accuracy.
1.6 Concept of least count of measuring Instrument,
2. Standards and Comparators
2.1 Definition and introduction to line Standard, end standard, Wavelength standard and their comparison.
2.2(a) Slip gauge
2.2(b) Slip gauge Accessories
2.3(a) Definition and Requirement of good comparator,
2.3(b) Classification, use of comparators.
2.4(a) Construction and Working principle of comparators-
2.4(b) Dial indicator,
2.4(c) Sigma Comparator,
2.4(d) Pneumatic comparator- high pressure differential type.
2.5 Relative advantages and disadvantages.
3. Limits, Fits, Tolerances and Gauges
3.1(a) Concept of Limits and Fits and Tolerances.
3.1(b) Concept of Deviation
3.2 Basic Terminology, Selective Assembly, Interchangcability.
3.3(a) Indian standard (IS 919-1993) Fits,
3.3(b) Types of fits,
3.3(c) Hole and Shaft Basis System,
3.3(d) Guide for selection of fit.
3.4(a) ISO system of limit and fit,
3.4(b) (Numerical on finding the limit and tolerances of hole and shaft assembly).
3.5(a) Gauges: Limt guages.
3.5(b) Taylors principle of gaugage design plug,
3.5(c) Ring Guages,
3.5(d) Snap guage,
3.5(e) Adjustable snap guage.
4. Screw thread Measurements and Gear Measurement
4.1(a) Screw thread terminology,
4.1(b) Errors in threads and Pitch
4.2(a) Measurement of different elements such as Major diameter
4.2(b) Measurement of different elements such as Minor diameter
4.2(c) Measurement of different elements such as Effective diameter
4.2(d) Measurement of different elements such as Pitch diameter
4.2(e) Best size of wire Two wire method,
4.2(f) Thread gauge micrometer.
4.3 working principle of floating carriage micrometer.
4.4 Introduction to Tool Maker's Microscope,
4.5(a) Analytical and functional inspection of Gear,
4.5(b) Measurement of tooth thickness by constant chord method and base tangent Method by Gear Rolling tester / Parkinson’s Gear Tester.
4.6(a) Measurement of tooth thickness by Gear tooth Vernier and Profile projector Errors in gears such as backlash,
4.6(b) Run out
5. Linear and Angular Measurement
5.2 Concept of angular measurement.
5.3 Instruments for angular Measurcments.
5.4(a) Use and working of universal bevel protractor,
5.4(b) Sine bar,
5.4(c) Spirit level.
5.5(a) Principle of Working of Clinometers,
5.5(b) Angle Gauges
5.5(c) Angle Gauges With Numerical on Setting of Angle Gauges
5.5(d) Angle dckkor as an angular comparator.
6. Other Measurements
6.1(a) Primary and secondary texture,
6.1(b) Terminology of surface texture as per IS 3073-1967, CLA, Ra, RMS, Rz values and their interpretation,
6.1(c) Symbol for designating surface finish on drawing.
6.2(a) Various techniques of qualitative analysis,
6.2(b) Working principle of styles Roughness Tester,
6.2(c) Interferometry
6.3(a) Parallelism,
6.3(b) Straightness, Squareness, roundness, run out,
6.3(c) Alignment tests of Lathe
6.3(d) Alignment tests of Drilling,
6.3(e) Machine tools as per IS Stantards
6.4(a) Flatness testing using Monochromatic light sources with optical flat.
6.4(b) Introduction to CMM
Syllabus PDF
Books / Notes PDF
Important Questions PDF
Lab Manual Answers PDF
External Pratical VIVA / Oral Practice Question PDF
Engineering
Metrology is the science and practice of precision measurement in the field of
engineering. It involves the study and application of measurement techniques to
ensure the accuracy and precision of various engineering components, products,
and systems. In simpler terms, Engineering Metrology focuses on measuring
dimensions, shapes, surfaces, and other physical properties of objects with
high precision. Metrology plays a
crucial role in maintaining quality standards, meeting design specifications,
and ensuring the reliability and functionality of engineering projects.
- Introduction
- Importance of Engineering Metrology
The importance of Engineering
Metrology cannot be overstated. Metrology is the science of measurement, and in
the realm of engineering, it serves as the foundation for quality control,
precision manufacturing, and innovation. Engineers and technologists use
metrology to ensure the accuracy of their designs and to meet the stringent
requirements of modern industries.
- Practical Applications
- Industry Demand
With the increasing complexity of
engineering systems and the demand for high-quality products, there is a rising
need for professionals well-versed in metrology. Companies are actively seeking
experts who can ensure their products meet the highest standards.
- Advanced Tools and Techniques
The field of metrology continually
evolves with the development of advanced tools and techniques. Students in the
MSBTE Diploma program learn to use state-of-the-art equipment, such as
coordinate measuring machines (CMMs) and optical measurement devices.
- Quality Control
Metrology is a linchpin of quality
control. It allows manufacturers to monitor the consistency of their products,
identify defects, and make necessary adjustments, ultimately enhancing customer
satisfaction.
- Benefits of MSBTE Diploma
Pursuing an MSBTE Diploma in
Engineering Metrology offers numerous advantages. Graduates are equipped with
specialized skills that set them apart in the job market. They can pursue
careers with attractive remuneration and opportunities for growth.
- Challenges and Skills
While the field of Engineering
Metrology is rewarding, it comes with its set of challenges. Precision and
accuracy require attention to detail and patience. Graduates must possess
problem-solving skills and a deep understanding of measurement principles.
- Success Stories
Many successful professionals owe
their careers to an MSBTE Diploma in Engineering Metrology. These individuals
have made substantial contributions to their respective industries, showcasing
the impact of metrology on innovation and quality.
- Conclusion
In conclusion, the MSBTE Diploma in Engineering Metrology plays a pivotal role in ensuring precision, accuracy, and quality in the engineering world. Graduates of this program are equipped with the knowledge and skills to meet the demands of industries where precision is non-negotiable. As technology advances and industries evolve, the importance of metrology in engineering remains steadfast.