22563 Advanced Manufacturing Processes Important Questions for MSBTE Exam | Mechanical Engineering 5 Semester

22563 Advanced Manufacturing Processes Important Questions for MSBTE Exam | Mechanical Engineering 5 Semester

                 Important Practice Question Available for Exam. This Questions are based on Repeated Topics and Frequently Ones with the Help of this you can Score Good Marks in Exam and you will Pass in Exam.
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1. Attempt any FIVE of the following: 10
a) Enlist any four process parameters in EDM.
b) State the equation of cutting speed for milling operation.
c) List the various gear finishing methods.*
d) Name the basic components of an CNC machine.*
e) Write only classification of CNC machine.*
f) Write meaning of following G and M-codes.*
               (i) G02
               (ii) M30
g) State any two examples of fixed automation.*



2. Attempt any THREE of the following: 12
a) Explain the purpose of electrolyte in ECM.
b) Compare between vertical and horizontal milling machine.
c) Describe automatic of f ‘Tool Offset’ / tool changer (ATC) of CNC machine.*
d) Justify need off cutter radius / tool length compensation of CNC machine. *

e) Compare between up milling and down milling process
f) Explain the functions of the dielectric fluid used in EDM.



3. Attempt any THREE of the following: 12
a) Differentiate between gear hobbing and gear honing.*
b) Compare “Point to Point” and continuous path CNC machine.
c) Explain the meaning of following block format of CNC.
               N020  G03  X12  Y14  Z-0.5  I0  J12  F90  E0B
d) Describe fixed and programmable automation.
e) Distinguish between gear shaping by pinion cutter and gear shaping by rack cutter.
f) Compare lead screw of conventional machine and re-circulating ball screw of CNC machine.
g) Differentiate between canned cycle and subroutine function for CNC machine.
h) Draw the diagram of simple robot and show different components of it.



4. Attempt any THREE of the following: 12
a) Classify the different methods of gear manufacturing. *
b) Apply right hand rule of axes identification to CNC vertical milling with neat diagram.*
c) Calculate the cutting parameters and prepare process sheet for the component shown in Fig. No.1. with neat diagram. All dimensions are in mm. *

Given: Raw material - Aluminium, stock size φ14 X42 length, feed (f) = 0.2 mm/rev, cutting speed (V) = 90 m/min. Consider work zero (W) as per the Fig. No.1.
d) Develop full G and M code manual part program of CNC lathe for component shown in Fig. No.1. using word address format (WAF). *
e) Justify the need & use of FMS / Group Technology in today’s manufacturing situation. *

f) Differentiate between automatic tool changer (ATC) and automatic pallet changer (APC) of CNC machine



5. Attempt any TWO of the following: 12
a) Draw set-up diagram of ECM / EDM processes showing all the elements. State the function of each elements. *
b) Draw internal mechanism of universal dividing head and label the parts.
c) Explain need of virtual CNC machine simulators. *
d) Calculate cutter RPM to cut ‘T’ slot when cutting speed (V) = 90 m/min. Diameter of cutter Ø =10 mm. and show work and cutter arrangement diagram for above operation.
e) Apply right hand rule of axes identification for CNC lathe and CNC milling machine.



6. Attempt any TWO of the following: 12
a) Draw set-up diagram of wire cut EDM and label the parts, also suggest approximate range of following process parameters with it’s measuring unit. *
               (i) Discharge current OR Pulse frequency.
               (ii) Wire speed OR Wire tension.
b) Apply compound indexing method to divide 51 / 69 divisions on circular blank. *

c) Use the different milling cutter to cut ‘T’ slot on rectangular block with neat diagram, also mention the sequence of operations and types of milling cutter used.
d) Draw experimental set up of gear manufacturing by horizontal milling machine and show various elements on it with its function.
e) Draw set up diagram and demonstrates the range of following process control parameters of abrasive jet machining process.
               i) Grain types and size.
               ii) Gastype and pressure.
               iii) Nozzle material and hardness.


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NOTE: This is Not Official MSBTE Website: We Provide Important Practice Questions for Students to Score Good Marks in Exam and this Questions is based on Important Topics of Syllabus and Repeated Ones. So, with the help of this we help student to Not get KT / or / They will Not get Fail in Exam. 

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