22342 Engineering Metrology Important Questions for MSBTE Exam | Mechanical Engineering 3 Semester

22342 Engineering Metrology Important Questions for MSBTE Exam | Mechanical Engineering 3 Semester

                 Important Practice Question Available for Exam. This Questions are based on Repeated Topics and Frequently Ones with the Help of this you can Score Good Marks in Exam and you will Pass in Exam.
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1. Attempt any five of the following : 10
a) Define ‘metrology’. **
b) State any four advantages of optical comparator.
c)  State the term selective assembly.
d) Draw neat sketch of metric screw thread profile.
e) List down instrument used in angular measurement. *
f) Define sampling length.
g) Define straightness.
h) List different measuring standards.**
 i) State the advantages of interchangeability. (atleast two)
 j) Define – Run out w.r.t. gear. **
 k) State the use of “combination set”.
 l) List the causes of surface roughness. **
 m) Define – RMS value.



2. Attempt any three of the following : 12
a) Differentiate between systematic errors and random errors.
b) Define wavelength standard. State advantages and disadvantages. *
c) Explain with neat sketch hole & Shaft basis system. ****
d) Explain the principle of measurement of tooth thickness by gear tooth vernier caliper.*
e) Differentiate between mechanical and pneumatic comparator. (atleast four points) ***

f) Explain working principle of ‘Tool Maker’s’ microscope.
g) Differentiate between accuracy and precision.**




3. Attempt any three of the following : 12
a) Distinguish between ‘Alignment Test’ and ‘Performance Test’ of machine tool.
b) Sketch a micrometer and explain its working.
c) Draw labelled sketch of sigma comparator and explain its working. *
d) Differentiate between ‘Tolerance’ and ‘Allowance’.
e) Explain
               (i) Environmental error
               (ii) Calibration error
               (iii) Explain parallax error
 f) Draw the diagram indicates a reading of 4.32 mm on vernier scale




4. Attempt any three of the following : 12
a) Prepare stack of slip gauges for height 58.975 mm using set M112. *

b) Explain the working principle of floating carriage dial micrometer enlist its application.***
c) Explain terminology of screw thread.
d) Explain the principle of stylus probe type direct instrument measurement of surface finish.
e) Draw the following alignment test of Lathe machine. **
               1) Levelling of Lathe machine
               2) Parallelism of main spindle to saddle movement.
               3) Parallelism of tail stock
               4) Run out of spindle


Batch-2
(a) Measure a distance of 6.905 mm with the help of slip gauges using 112 set of slip gauges. Show the arrangement with neat sketch.
 (b) A shaft of 25  0.004 mm is to be checked by meance of GO and NOGO gauge. Design the dimensions of a gauge required.
 (c) Write the examples of use of following types of fits :
               (i) Push fit
               (ii) Press fit
               (iii) Running fit
                (iv) Wringing fit
 (d) An angle of 49 29 18 is to be developed by using standard angle gauge set of 13 pieces. Calculate the gauges required and sketch the arrangement. **
 (e) Explain procedure to determine whether the given surface is concave or convex by using optical flat.
 (f) Draw slip gauge accessories (any two) and describe the use of it.
 (g) In a limit system, the following limits are specified to give a clearance fit between the shaft and hole.
               Shaft : 30– 0.005 – 0.018 mm 
               Hole : 30+ 0.020 – 0.000 mm 
 Determine (i) Basic size (ii) Shaft and hole tolerance (iii) Minimum and maximum clearance.
 (h) Draw the alignment test of squareness of spindle of radial drilling machine.
 



5. Attempt any two of the following : 12
a) Describe with neat sketch the working of ‘Parkinson gear tester’ . **
b) Define accuracy and list any four factor affecting accuracy of instrument. *
c) Explain why size bar is not used for angle greater than 45° if accuracy in angle measurement is required.*

d) In the measurement of surface roughness, height of 10 successive peaks and valleys were measured from a datum as
                Peaks – 45, 42, 40, 30, 35 microns.
               Valleys – 30, 25, 25, 24, 18 microns.
 Determine the Ra value of the surface. If these values are obtained over length of 20 mm, find CLA & RMS values.
e) Draw symbol for designating surface finish on drawing.




6. Attempt any two of the following : 12
a) Describe ‘Taylor’s principle’ for design of limit gauges. **
b) An angle of 57°6′9″ is to be developed using standard angle gauges set of [1°, 3°, 9°, 27°, 41°], [1′, 3′, 9′, 27′], [3″, 6″, 18″, 30″] and show arrangement using sketch.
c) Describe the flatness testing done by using optical flats.*
d) Sketch and interpret the meaning of various interference fringes patterns observed using optical flat. *

e) The angle of taper plug gauge is to be checked using sine centre and slip gauges. Sketch the set-up and describe the procedure.

 


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